A WORD ABOUT ARTIFICIAL INTELLIGENCE

 

FEAR ABOUT AI, REALLY?

Someone s dystopian future may have all design and production jobs done by Artificial Intelligence machines. The first problem with that scenario is that AI machines are not potential customers like employees. Eliminating jobs throughout society, would mean eliminating customers throughout society. A second problem is predictable, competitive AI models will likely develop differing results in favor of their respective sponsors. That sets up a modern tower of Babble. New employees will need to sift through AI results, and as needed, fix what AI does. AI will affect employment, especially in the chaos created by lack of understanding AI. The workforce, the people, will adapt and people will still be needed.

 

ASSUMPTION INTELLIGENCE

Artificial Intelligence (AI) has been around for decades, but has become a more active topic recently.  I view AI as Assumption Intelligence , meaning it is a computer program written to draw from data libraries and sensors to determine a solution to a particular need or problem. The assumption is the solving strategy, built into the process created by the software developer. Their difficult job is to consider a large variety of problems, and then write a single program that comes up with an individualized solution for each. The result is a working solution . A working solution will do the job, but it is not the best solution for any specific problem, because a custom-tailored solution can do better. In a lean manufacture mind set, there is always an improvement to make.

For Example: In production, Computer Aided Machining (CAM) software is used in the creation of cutting programs for components of all shapes and sizes. The assumptions built into the program s code will/should come up with valid tool paths (g-code) to machine the component.  But, a solution pathway developed to process parts of all shapes and sizes, will likely not result in the optimum g-code for any one specific part. An engineer or machinist familiar with g-code, can amend lines in the program and make improvements. Potential, cost-saving, improvements are often readily visible in the initial run of the AI s program. Watching the program often begs the question: why is it doing that? It is doing that because of the generalized assumptions built into the CAM software. Let AI quickly write the 10,000 (or so) line program, then take what AI made and improve it. Those improvements can save considerable time and money in production.

Good AI is helpful, but it needs to be fed a start and then it needs a finish. If you think of the task as a flight of stairs, AI can assist all the middle steps, but the first steps and the last steps are yours to make. You have to define the problem up front in order to design, and later, you must evaluate and improve the production process. Good AI does not eliminate the worker. It is a step saver and can improve the result and lower risks.

AI IN PRODUCT DEVELOPMENT

If you purchase an AI program and ask it to come up with a brand new product idea (with no further input from you), will its answer belong to you or the company that created the AI software? Whose idea would it be?

Like the flight of steps mentioned above, product development s first steps are a set of requirements for what is to be designed and made (product or process). Requirements define the needed safety, geometry, purpose, and performance, of the goal product . Call those first steps preliminary design or logically sketching out the product. This step documents the idea and allows ownership of that idea to be established (provisional patent). From that point forward the process progresses up the stairs to: drafting (detailed design); prototyping + testing, first articles + testing; and full production startup. The higher the step in the process, the more money is laid out to accomplish it. Money is risk. The last step, ramping up for production, is the largest cost before a product can start to return investment. Computers assist with those latter steps now in design and manufacture. AI has been and will be a beneficial factor, especially to lower risks and speed the development process. People, though, will still need to define the idea, evaluate the testing results and determine if the product is feasible before proceeding to pay for the next step.

AI helps product development with features built into software like CAD and CAM software. Features guide designers to properly define their models, evaluate fit, virtually test strength and perform other simulations. All of these eliminate potential errors in the lower cost design phases (steps) and speed up development time. AI can eliminate risks within the steps of a development process. It cannot do the process, but it can significantly help.

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